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Development of Carbon Recycling Technologies at the R&D and Demonstration Base in Osaki Kamijima | research-theme

INTRODUCTION

Development of Carbon Recycling Technologies
at the R&D and Demonstration Base
in Osaki Kamijima

At Osaki-Kamijima Island, Hiroshima, located in the middle of the scenic Seto Inland Sea, a center of activity was established based on “Carbon Recycling 3C Initiative” announced by METI in 2019. This center offers companies and universities, aiming to realize a carbon-neutral and decarbonized society, hub of activity to promote their R&D activities. Our aim is to accelerate innovation and practical application of Carbon Recycling by conducting underlying technology development and demonstration in a concentrated and extensive manner.
Furthermore, through showcasing the details and results of their activities we will share Japan’s cutting-edge technologies to the world.

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THEME

RESEARCH
THEME

Practical development of Gas-to-Lipids bioprocess

Development of Gas-to-Lipids Bioprocess

To establish a technology for effective utilization of CO₂ separated and captured from exhaust gases from thermal power plant, We aims to commercialize the “Gas-to-Lipids Bioprocess” a two-stage fermentation consisting of a process for fixing CO₂ to produce acetic acid, and a process for synthesizing high value-added lipids, edible oil raw materials, chemical raw materials, etc. from the acetic acid. The bench-scale testing equipment installed at the R&D and Demonstration Base for Carbon Recycling at Osaki-Kamijima will be improved with the aim of improving economic viability and further increasing production efficiency, and the effectiveness will be verified and the amount of CO₂ reduction will be evaluated to obtain knowledge that will contribute to early commercialization.

Schedule

Fiscal year 2025-2026

Organization

  • THE CHUGOKU ELECTRIC POWER CO.,INC.

    THE CHUGOKU ELECTRIC POWER CO.,INC.

  • FUJI OIL CO.,LTD

    FUJI OIL CO.,LTD

RESEARCH
THEME

Carbon recycling technology demonstration and R&D with co-production of multiple valuable commodities by using seawater

Carbon recycling technology demonstration and R&D with co-production of multiple valuable commodities by using seawater

In the demonstration research area of Osaki, we will demonstrate CO₂ fixation technology to Magnesium Carbonate by using 20 ton/day of seawater. Magnesium Carbonate will be used for concretes and building materials such as wall materials, and the manufacturing method for these materials will also be developed at the same time. As a summary of this project, feasibility study will be conducted based on the results obtained in the demonstration, and an economic evaluation will be conducted.

Schedule

Fiscal year 2022-2025

Organization

  • 早稲田大学

    WASEDA UNIVERSITY

  • 株式会社ササクラ

    Sasakura Engineering Co., Ltd.

RESEARCH
THEME

Research and Development for Enhancing Catalyst Practicality and Improving Production Process for Carbon-Recycled LPG

カーボンリサイクルLPG製造技術とプロセスの研究開発

This project will demonstrate carbon-recycled LPG production using CO₂ and H₂. Based on results from a past three-year NEDO project, we will, over two years from FY2025, improve the catalyst, establish mass production methods, design a bench-scale plant, and evaluate technical feasibility for domestic implementation.

Schedule

Fiscal year 2025-2026

Organization

  • ENEOSグローブ株式会社

    ENEOS GLOBE Corporation

RESEARCH
THEME

Research and development on CO₂ fixation technology using microalgae and production of high-value ingredients

微細藻類によるCO₂固定化と有用化学品生産に関する研究開発

In this project, carbon dioxide (CO₂) emissions from coal-fired power plants and industrial facilities will be utilized as a resource. Large-scale cultivation technology for marine diatoms, which can be used as high-value-added functional chemicals with high production efficiency, will be demonstrated. Preliminary findings from the demonstration data set indicate the necessity of revising the integrated system plan as a CCU solution. This revision will facilitate discussions on the introduction of solutions to CO₂ emission sources and the social implementation of carbon recycling technology.

Schedule

Fiscal year 2025-2026

Organization

  • Algal Bio Co., Ltd.

    Algal Bio Co., Ltd.

RESEARCH
THEME

Research & Development of a leading carbon recycling system using ammonia and atmospheric pressure plasma

大気圧プラズマを利用する新規CO₂分解・還元プロセスの研究開発

CO₂ is directly decomposed with high efficiency using electronic energy from atmospheric pressure plasma, and CO is produced that is useful in the manufacture of synthetic fuels and chemical products. Unreacted CO₂ is recovered as ammonium hydrogen carbonate with blue/green ammonia as a reactant. We will establish a leading carbon recycling system that aims to reuse raw materials for methanation represented by methane synthesis.

Schedule

Fiscal year 2025-2027

Organization

  • 東海国立大学機構

    Tokai National Higher Education and Research System
    GIFU UNIVERSITY

  • KAWADA

    Kawada Industries, Inc.

RESEARCH
THEME

Production of Value-added Chemicals from CO₂ Using Boron-doped Diamond Electrodes

ダイヤモンド電極を用いた石炭火力排ガス中CO₂からの基幹物質製造

Diamond electrode, a next-generation electrode material, has excellent durability and unique electrochemical properties, and can selectively and efficiently produce formic acid by electrolytic reduction of CO₂. In this project, we will integrate the elemental technologies for formic acid production by electrolytic reduction of CO₂ using diamond electrodes as well as its separation and recovery, and construct a laboratory-scale integrated system that can continuously produce formic acid. In addition, a bench-scale integrated system will be constructed to verify the feasibility of practical application.

 

Schedule

Fiscal year 2022-2025

Organization

  • 慶応義塾大学

    Keio University

  • 東京理科大学

    Tokyo University of Science

  • JAPAN CARBON FRONTIER ORGANIZATION

    JAPAN CARBON FRONTIER ORGANIZATION

RESEARCH
THEME

Research and development of carbon-recycling SiC synthesis via advanced resource utilization technology for silicon-based waste

CO₂を炭素源とした産廃由来炭化ケイ素合成の研究開発

With the goal of contributing to a carbon-neutral society and a circular economy, we are conducting research and development on carbon-recycling silicon carbide (CR-SiC) synthesis using advanced resource recovery technologies for silicon-based waste. Building upon our previously established CO₂ utilization technologies, this initiative aims to address two key technical challenges: the development of purification methods for producing high-purity CR-SiC powder, and the utilization of low-grade silicon-based waste.

Schedule

Fiscal year 2025-2027

Organization

  • 東北大学

    Tohoku University

  • Sumitomo Corporation Enriching Lives the world

    SUMITOMO CORPORATION

RESEARCH
THEME

Development of Microalgal Biofilm Culture and Bioproducts Toward Carbon Recycling

CO₂の高効率利用が可能な藻類バイオマス生産と利用技術の開発

This project aims to establish a carbon recycling platform utilizing microalgal biotechnology. The platform will focus on microalgal biofilm culture (substrate-based cultivation) as a high-efficiency method for converting CO₂ into biomass. A minimal operational scale biomass production system will be developed and its performance evaluated through controlled indoor experiments, as well as field-scale outdoor trials. In parallel, a series of downstream processing technologies will be developed and validated for the manufacturing of target chemical products using microalgal biomass. Finally, the entire process -from cultivation to utilization- will be comprehensively assessed using LCA and socio-technical implementation modeling to evaluate its overall feasibility and potential for real-world implementation.

Schedule

Fiscal year 2025-2027

Organization

  • 日本製鉄株式会社

    NIPPON STEEL CORPORATION

  • Institute of Microalgal Technology, Japan

    Institute of Microalgal Technology, Japan

RESEARCH
THEME

Innovative Hydrogen-free CO₂ to Conductive Carbon Conversion:
Large-scale Manufacturing at High Energy Efficiency

微細藻類によるCO₂固定化と有用化学品生産に関する研究開発

This project aims to develop a novel technology for producing conductive carbon materials from CO₂ without using hydrogen, by employing Microwaves and Plasma catalysis technologies. In the first stage, Microwave technology developed by the University of Tokyo will be integrated into Sekisui Chemical’s chemical looping system, enabling highly efficient CO to CO₂ conversion. Subsequently, the CO disproportionation reaction to produce conductive carbon materials will be performed by Plasma catalysis technology developed by Institute of Science Tokyo. The project involves the development of catalytic systems and bench-scale reactors for each step of the process, with the ultimate goal of realizing the scalable production of conductive carbon materials derived from CO₂.

Schedule

Fiscal year 2025-2027

Organization

  • SEKISUI CHEMICAL CO., LTD.

    SEKISUI CHEMICAL CO., LTD.

  • The University of Tokyo

    The University of Tokyo

  • Institute of Science Tokyo

    Institute of Science Tokyo

RESEARCH
THEME

A platform aimed at enhancing the value of the microalgae industry

微細藻類によるCO₂固定化と有用化学品生産に関する研究開発

IMAT(Institute of Microalgal Technology, Japan) functions as a hub for consolidating the insights and technologies of microalgae-related businesses in Japan. We strive towards advancing the microalgae industry, standardizing methodologies, and promoting environmental impact assessments.

Schedule

Fiscal year 2020-

Organization

  • Institute of Microalgal Technology, Japan

    Institute of Microalgal Technology, Japan

THEME

FINISHED THEME
RESEARCH
THEME

Research of Selective Synthesis Technology of Chemical Products for Carbon Recycling2024 Finished

Research of Selective Synthesis Technology of Chemical Products for Carbon Recycling

It has been required that we use CO₂ for producing chemical products in an effort to transform ourselves into a decarbonized society in the future. In line with this objective, our focus is now on attaining a synthesizing technique by using CO₂, to be more specific, a technology for synthesizing para-xylene, a raw material whose demand is expected to grow in the future due to its use for fiber production, etc., by using CO₂. This project aims to develop technologies for producing para-xylene by using the methanol being synthesized from CO₂ and H₂. The technologies include higher-performance catalysts for synthesizing methanol from CO₂ and H₂ as well as catalysts with an improved formation ratio of para-xylene, the useful product among the xylenes.

Schedule

Fiscal year 2020-2024

Organization

  • Kawasaki Heavy Industries

    Kawasaki Heavy Industries, Ltd.

  • OSAKA UNIVERSITY

    The University of Osaka

RESEARCH
THEME

Development of Efficient CO₂-Use Concrete2022 Finished

  • CO₂有効利用コンクリートの研究開発
  • CO₂有効利用コンクリートの研究開発 屋外大型試験

n this project, we will develop technologies to expand the scope of application of concrete that effectively utilizes CO₂. The CO₂ effective use concrete has already been put to practical use in some products, but its scope of application is limited. This is due to technical constraints such as “the process to absorb CO₂ is required in a tank filled with CO₂” and “concerns about rebar corrosion”. At this base, as empirical studies of carbonation technology for various concrete such as cast-in-place and reinforced concrete, we manufacture actual large-scale specimens and conduct various tests. In this project, we will strive for the social implementation of Carbon Recycling technology in the concrete field.

Schedule

Fiscal year 2020-2022

Organization

  • THE CHUGOKU ELECTRIC POWER CO.,INC.

    THE CHUGOKU ELECTRIC POWER CO.,INC.

  • KAJIMA CORPORATION

    KAJIMA CORPORATION

  • Mitsubishi Corporation

    Mitsubishi Corporation

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